Development and manufacturing of Medico device for Scenar

26 August 2014.

Development and manufacturing of Medico device for Scenar

For Scenar Deutchland GmbH, Cre8tek has delivered prototypes, tooling and manufacturing of mechanical components for a biofeedback handset. A dermatologic medico device for physiotherapy cosmetological treatment.

Scenar chargerClose collaboration with Industrial Designer
An early involvement by Cre8tek in the Design and Development phase was a big advantage to enable a perfect product realization. Our engineers gave the Industrial Designer valuable input for the optimal technical realization with respect to manufacturability, function and best cosmetic appearance.

“…Of course I was curious to see if the promised quality fulfilled my expectations. When the first parts arrived I was sure to have taken the right decision……Also for new projects I will choose Cre8tek…”
Ulrich Burr, Scenar Deutchland GmbH

Materials with high finish
The display windows were manufactured by injection molding. As such the emphasis was placed on scratch resistance and highly transparent clear material. The exclusively elegant appearance of the plastic housing parts were carefully designed to avoid any sink marks and other surface defects. The matching of the exchangeable electrodes was thoroughly investigated to achieve a perfect fit with the handset.

Tooling and component manufacturing
All toolmakers are located within one hour car drive from the Cre8tek office in Shenzhen. This enabled an easy supervision of the progress during the ramp-up phase. The Cre8tek engineers supervise the tooling processes to guarantee highest quality standards of the final products. The delivery to Scenar includes manufacturing of 6 different electrode modules as subassemblies, 5 variants of displays glass, charging base etc. Scenar have their own assembly line in Germany where the finished product is assembled and packed.

Cre8tek deliveries to Scenar includes.
Scenar electrode module

  • 2D & 3D CAD Design and documentation
  • DFM & mold flow analysis
  • CNC Prototypes with cosmetic surfaces
  • Aluminum Die-casting and chrome plating
  • Injection parts
  • Metal over molding
  • CNC (Surgical Steel)
  • Cabling

VL500 front
The Bio feedback handset is used for physiotherapy where there are high requirements to the materials and surfaces.